E loso mtoka ma sani, loso mtoka e dhoot en achiel kuom yore ma dwaro ni ng’ato otim gik moko kaka owinjore, tiyo maber, kod loso mtoka maber. Dhoot mag nyamburko ok konyo mana e keto mtoka obed motegno, to bende gimulo kaka mtoka ng’ado mtoka, ng’wech mar dwol kod ng’ich (NVH), kod kaka mtoka nenore e yo makare. Kuom mano, loso dhoot osebedo yo maduong’ ahinya mar rito ber mar gari.
Dhoot mang’eny mag nyamburko e kindegi iloso ka itiyo gi chuma ma nigi ng’injo mang’eny, ma thothne bedo gi ng’injo ma romo milimita 0.6 nyaka milimita 1.2. Kata obedo ni gik ma kamago ma nigi ng’injo matindo konyo e duoko piny pek mar gari, bende gimiyo yo mar loso gik moko bedo mayot. Kapo ni ng’ato ok ochung’ motegno e ng’ado liet kata teko mar elektrod, mano nyalo kelo ng’injo mang’eny ahinya, ranyisi madongo mag ng’injo, kata loso gik ma ok chalre. Gik ma kamago medo nengo mar tiyo kendo kendo nyalo ketho nyalo mar tiyo kuom kinde malach.
Kaka ng’wech mar loso gikmoko dhi nyime medore kendo dwaro mag loso gikmoko bedo matek ahinya, masinde mag loso gikmoko mag MFDC osebedo ka kawo kar masinde mag loso gikmoko mag AC ma pile pile. Kaka ng’ato nyalo bedo gi nyalo maber mar loso gikmoko kendo nyalo bedo gi nyalo maber mar loso gikmoko gi yore mag loso gikmoko, teknoloji mar MFDC miyo joma loso gikmoko bedo gi nyalo mar yudo gik ma nyalo miyo gibed gi nyalo mar loso gikmoko kendo gimedo loso gikmoko. Kaka kampuni ma loso chenro manyien mar loso gikmoko kata loso gik ma osebedo ka tiyo, ng’eyo tich ma MFDC timo e loso gikmoko e dhoot en gima dwarore ahinya mondo ng’ato okaw okang’ mowinjore kuom gik ma otiyogo.
Gik ma pile ka pile mag gedo kod pek mag weld e loso dhoot mag nyamburko
Kapok wanono ber ma masinde mag loso gik moko ma MFDC nigo, en gima ber ka wang’eyo kaka dhoudi mag gari ogere kod pek ma ng’ato yudo ka olosogi. Ka ng’ato ong’eyo maber gik madongogo, mano miyo bedo mayot neno gimomiyo dwarore ni otim teknoloji ma malo mar welding.
Kido mag gedo mag romo mag dhoot mag nyamburko
Dhoot ma pile pile mar mtoka nigi gik mang’eny ma nigi chuma ma oriw kanyachiel kokalo kuom weld mang’eny ma itiyogo. Kidieny ka kidieny mar gedo nigi dwaro mopogore opogore mag welding, ahinya ahinya e wi teko kod ber mar gedo.
Tebol ma piny kae nyiso e yo machuok gik ma ji mang’eny tiyogo e dhoot kod kido mag welding maggi.
| Kidieny | Kidieny mar Kido Mapile | Kido mag Weld | Gima duong’ ma iketoe pach kuom ber |
|---|---|---|---|
| Panel ma oko | milimita 0.6-0.8 | Dwaro mar ber mar lowo ma malo | Kuong'ruok matin kod donjo |
| Panel ma iye | Mimita 0.7-1.0 | Joint mang'eny mag weld | Loso mar nugget motegno |
| Panel mag jiwo | milimita 0.8-1.2 | Joint mag kidieny mang'eny - | Teko mar gedo |
| Joints mag gedo mar tulo | Malo milimita 1.0 | Nyalo maduong' mar ting'o gigo | Teko mar ng'ado manyalo geno |
Dhoot ma pile ka pile mar gari nigi:
- 30-50 mag loso
- Nyaka chop60 kata mokaloe loso mapek
- Dwaro mar kinde mar loso gikmoko marSekon 45 kata matin moloyo kuom yunit achiel
Gik ma kamago dwaro ni ji oti kod gige welding ma miyo ng’ato bedo gi geno kendo timo gik mapiyo.
Pek ma pile mag weld e loso dhoot
Ka itiyo gi gige welding ma pile pile, weche mang’eny ma nyalo bedoe nyalo wuok. Kinde mang’eny, pek ma kamago bedoe mos e yo ma ok ng’iyore kendo ginyalo nenore mana bang’ ka osechoko gik moko kata e kinde ma mtoka tiyo.
Nyao ma pile ka pile mag welding gin kaka:
- Gik ma ng’we ng’ar omoko panel mar dhoot ma oko
- Oboke mokalo kiewo e wi lowo
- Duong' mar weld ma ok chalre
- Pogruok e teko mar weld
- Medo ng’injo mar panel bang’ loso
Bang’ kinde, kethogi nyalo kelo:
- Pi wuok
- Kok mar yamo ma medore
- Bedo mayom mar gedo
- Oketho mag wang' gik mitiyogo mar loso wang'
Kaluwore gi kaka iloso gikmoko, wechegi medo pesa ma itiyogo e loso gikmoko kendo dwoko piny nyalo mar loso gikmoko duto.
Ang’o momiyo masinde mag weld mag AC ma pile pile Temo matek e tiyo kod dhoot
Masinde ma pile pile mag loso gik moko gi AC ne itiyogo ahinya e sistem machon mag loso mtoka. Kata obedo ni gin gik mayot kendo ma ok oting’o pesa mang’eny, ng’olgi mag teknoloji osebedo ka nenore maler kaka rang’iny mar ber dhi nyime medore.
Ng’eyo gik ma nyalo geng’owa konyowa ng’eyo maber ber ma teknoloji mar MFDC kelo.
Pimo Tich e kind Masinde mag Weld mag AC kod MFDC
| Paramita | Jalno mar welda mar AC | Jalos mar weldo mar MFDC |
|---|---|---|
| Kido ma sani | 50 Hz AC | DC ma malo (1000 Hz+) |
| Liet ma donjo motegno | Man e diere | Malo |
| Chikruok mar pidho | Oting'o giko | Ber kabisa |
| Weld machalre | Gima lokore | Ma otegno |
| Tudore mar otomatik | Man e diere | Ber kabisa |
| Tiyo gi teko maber | Mapiny | Malo |
Achiel kuom gik madongo ahinya ma nyalo geng’o sistem mag weld mag AC en bedo gi nyalo mar bedo motegno e kindegi. Karent ma lokore ng’ado kar zero e sikl ka sikl, ma kelo lokruok e liet ma donjo ma nyalo ketho loso mar nugget.
E kuonde ma adier mag loso gikmoko, jowelde mag AC ma pile pile kelo:
- Kidieny mar ng’injo ma romo 10% nyaka 20%
- Kinde mar ng’ado gik moko medore gi 15% nyaka 30%
- Pogruok ma nenore e ber mar weld
Kuom kinde, wechegi medo ahinya nengo mar loso gikmoko.
Ber madongo mag masinde mag loso gik moko mag MFDC e loso gik moko e dhoot mag nyamburko
Masinde mag loso gikmoko mag MFDC bero tich mar loso gikmoko kuom loko stima ma lokore obed stima ma ng’ato nyalo ng’iyogo. <2Zepa> Lokruok ma kamano e chiwo gik ma sani medo ahinya ng’iyo gik ma itimo kod ng’iyo maber mar weld.
Chik Mowinjore mar Liet ma Iketo Duoko Maduong' Maduong'
Kaka ng’ato nyalo geng’o ng’injo en achiel kuom gik ma ng’ato onego opar ahinya e loso dhoot. Jogo ma loso gik moko e MFDC kelo stima ma nigi frekwensi ma malo, ma miyo teko ma ng’ato nyalo yudo nyalo chopo mayom kendo ma ok ng’ich ahinya e kama loso gikmoko.
Sistem mang’eny mag MFDC konyo ng’ado yamo ma nigi step mang’eny, ma miyo nyalo mar ng’ado yamo mopogore opogore e step mopogore opogore mag ng’ado yamo.
Okang’ mapile mag weld gin kaka:
- Kidieny mar liet motelo:Mos mos oting'o liet kendo odwoko piny ng'injo mokwongo
- Kidieny maduong' mar weld:Oloso ng'injo motegno
- Kidieny mar koyo:Odwoko piny pek ma iye kod gik ma ok kare
Data mag loso gikmoko ma wuok kuom gik ma itiyogo e loso gikmoko nyiso ni nitie ber maduong’ bang’ lokore gi loso gikmoko gi MFDC.
| Ranyisi | Kapok iloso | Bang’ keto MFDC e tim |
|---|---|---|
| Matimore mar ng'injo | Machiegni 12% | Odwoko piny nyaka piny mar 3% |
| Tich mar tieko lowo | Malo | Odwoko piny ahinya |
| Kidieny mar ketho mag loso wang' | Ong'ere | Ober ahinya |
E lainde moko mag loso gikmoko ma osetim maber, tije moko mag ng’ado gikmoko inyalo weyo chuth.
Olor-Teko mar Loop kod Rieko mar Koro Bero Weld
Weldo matin - dwaro rito maber teko mar elektrod. Kata pogruok matindo e kind ng’injo nyalo miyo weld obed matin kata ni ng’injo ma ok oromo chuth.
Masinde mag weld mag MFDC ma sani gin kaka:
- Rang'o mar kar elektrod
- Duoko mar teko mar seche madier -
- Chik ma sani ma olor -
Gik moko gi loso chenro mar weld ma luwore:Klam → Wel → Chulo
Gik ma nyiso kaka ng’ato tiyo gin kaka:
| Paramita | Nengo mapile |
|---|---|
| Nyalo mar duoko teko | ±2% |
| Kido mar nugget | CPK Maduong’ moloyo kata marom gi 1.67 |
| Teko mar ng'ado | Maduong’ moloyo kata marom gi 4.5 kN |
Nengo gi luwore gi dwaro mapile mag loso mtoka.
- Riwruok mar Otomatik Mapiyo Malo Medo Ber mar Loso Gikmoko
Weldo mar dhoot mag nyamburko thothne itimo ka itiyo gi sistem mag robot. Kuom mano, gige weld nyaka sir ng’wech mar loso gikmoko mapiyo ahinya.
Masinde mag loso gik moko mag MFDC miyowa ber mang’eny madongo:
- Kinde mag siklo mag weld gin machuok kakaSekon 0.6 kuom weld achiel
- Nyalo mar chajo kendo e kinde ma elektrod wuotho
- Tich mabor - motegno
Nyalo gi miyo itiyo maber gi sistem mag weld mag robot.
Gik ma pile ma itimo e yor loso gikmoko gin kaka:
- Medruok mar gik ma owuok e loso mwandu15% - 20% kuom shift ka shift
- Tiyo maber mar gige tich duto (OEE) mokalo90%
- Odwoko piny nengo mar tich kod tich kendo
Kuom kuonde ma nigi gik mathoth -, bero ma kamago kelo ber manyalo pim e weche mag yuto mwandu.
Kaka inyalo yiero masin maber mar loso gik moko e dhoot
Yiero gige tich en achiel kuom gik ma dwarore ahinya e keto e tim yo maber mar loso gik moko. Ka iyiero gik ma dwarore, mano nyalo dwoko piny kinde ma itiyogo kendo medo tiyo maber kuom kinde malach.
Paramita mag yiero madongo
| Gimomiyo oyiero | Kidieny ma jiwo | Yore mag yiero |
|---|---|---|
| Kido mar gikmoko | milimita 0.6-1.2 | Yier teko kaluwore gi ng’injo maduong’ie moloyo |
| Nyalo mar weldo | 80-220 kva | Nyalo mamalo imiwa paro mar tudruok mag - mathoth |
| Siklu mar loso mwandu | Matin moloyo kata marom gi sekon 45/yunit | Rang kaka masin dwoko mapiyo |
| Sistem mar rito | Kido mar yamo mathoth - | Ohero sistem mag rito ma inyalo keto e program |
| Yore mar timo gik moko kendgi | Protokol mapile | Dwarore mondo oket robot kanyachiel |
Yiero paramita gi ritruok bero motegno mar loso mwandu duto.
Gik Ang’wen madongo ma nyaka ipim e kinde ma idhi nyiewo gimoro
Ka ng’ato oyiero masin mar loso gik moko e MFDC, onego oket pach ahinya e weche maluwogi.
Bedo motegno mar gige tich
Gik madongo ma onego opar gin kaka:
- Bedo motegno sani
- Rieko seche mag duoko mar sistem
Tich motegno ng'ado achiel kachiel ber mar weld.
Tudore mar Otomatik
Thoth laini mag loso dhoudi mag ndalogi tiyo kod robot mag loso gikmoko. Kuom mano, bedo gi winjruok maber gi sistem mag robot en gima dwarore ahinya.
Kido mag robot ma pile siro gin kaka:
- FANUC
- ABB
- Kuka
Tudruok mogenore miyo sistem bedo mayom.
Tiyo gi teko maber
Ka opim gi sistem mapile mag loso gikmoko gi AC, teknoloji mar MFDC miyo:
- 20% - 30% mag rito teko
Kuom thuolo malach mag loso mwandu, duoko pinyni duoko piny ahinya nengo mar tiyo gi mwandu.
Nyalo mar konyo e yore mag lony
Jochiw mwandu manyalo geno thoro ga chiwo:
- Sampol mag temo mag weldo
- Tiyo gi paro mag paramita
- Kony mar teknoloji kuom kinde malach-
Tije gi gin gik ma nigi nengo ahinya e kinde ma ichako loso gikmoko.
Adier - Kido mar Tiyo gi Piny: Bedo maber Laini mar Welding mar Dhoot mar Mtoka
Kambi moro ma loso gik moko mag gari nomedo loso gik ma itiyogo e loso gik moko e dhoot kuom loko gik ma pile pile ma itiyogo e loso gik moko e AC kendo keto gik ma itiyogo e loso gik moko ma itiyo gi MFDC. Kapok ne otim lokruok, lainno ne yudo pek mag ng’injo kinde ka kinde kendo ne dwaro ni otimnegi tich mang’eny bang’ -weld.
Tebol maluwo kae pimo kaka ng’ato tiyo kapok otim lokruok kod bang’e.
| Paramita | Kapok iloso | Bang' loso |
|---|---|---|
| Matimore mar ng'injo | Machiegni 12% | Odwoko piny nyaka madirom 2% |
| Jotich mag ng'ado | Jotich 3 | Odwoko piny nyaka opareta achiel |
| Kido mar tich kendo | Madirom 2.5% | Odwoko piny nyaka 0.8% |
| Output mar loso mwandu | Laini mokuongo | Omedore gi madirom 18% |
E kind higa achiel bang’ ka oseketgi e tim:
Tich kod tich ma ne oket kendo nokalo RMB 600,000
E kindeno bende, ng’eny gik ma ne iloso ne omedore ahinya, kendo ng’ur ma ne jonyiewo ne odok piny ahinya.
Penjo ma ji penjoga
Penjo: Be ng’ado MFDC e yo ma dwarore mondo olos dhoot mag mtoka?
A: Kata obedo ni ok en gima dwarore ahinya, ng’ado dhoot ma ng’ato nyalo ng’ado e wi ng’ato en gima jiwo ahinya mondo otim loso dhoot ma nigi rang’iny mamalo, ahinya ahinya e alwora ma loso gik moko gi masin.
Penjo: Be ng’ado MFDC owinjore gi chuma ma nigi ng’injo?
A: Kamano. Gik ma ng’ato nyalo keto e liet ma ok ng’ich dwoko piny ng’injo mar zinc kendo dwoko piny ng’injo mar zinc, ma miyo teknoloji mar MFDC bedo maber ahinya e ng’injo mar chuma ma nigi ng’injo.
Penjo: En teko maromo nade ma MFDC nyalo rito?
A: E tich mang’eny ma itiyogo e loso gikmoko, sistem mag loso gikmoko mag MFDC miyo rito teko ma romo20% nyaka 30%ka opim gi jogo ma pile pile ma tiyo gi AC.
Kar tieko
Kaka loso mtoka dhi nyime dwaro mtoka ma nigi ng’eyo ma malo kendo ma nyalo loso mtoka mapiyo, teknoloji mar welding nyaka lokre kaluwore gi mano. Kaka ng’ato nyalo ng’ado bura, masinde mag MFDC mag loso gikmoko osebedo gi tich maduong’ ahinya e yudo loso gikmoko ma ok ng’iyore kendo ma nyalo geno.
Kokalo kuom rito liet maber, rito teko ma ok ng’ich, kod riwruok ma ok ng’ich gi sistem ma tiyo gi masin, teknoloji mar MFDC medo ber mar weld kod nyalo mar loso gikmoko. Kuom joma loso gikmoko ma nigi chenro mar keto yore manyien mag loso gikmoko kata loso sistem ma osebedo ka tiyo, ng’eyo kido mag gikmoko, kinde ma dwarore mondo otimgo gikmoko, kod dwaro mag gik ma itiyogo gi masin en gima dwarore ahinya.
Tiyo gi ranyisi mag ng’iyo kendo loso maber gik ma itiyogo e loso gik moko kapok oloso gik moko duto pod en achiel kuom yore mabeyo moloyo mag neno ni gik moko dhi maber kuom kinde malach. Yiero gima kareMasinde mag loso gikmoko mag MFDCok mana ni ober mana kaka iloso gikmoko sani, to bende omiyo ji bedo gi fundament motegno mar medo loso gikmoko e kinde mabiro.
